how to remove broken tensioner pulley bolt

Broken tensioner pulley bolt. 04 Tiburon GT 6 speed. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). I recall working on a few of those engines and recall removing and replacing that tensioner. Doesn't suck! What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . Hey guys, long-time lurker. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. Figure 2. My bolt broke about 1000 miles ago and just broke again today. Category . Could there be any other probable cause? Took out the holder again, and this time I drilled it out to 12mm. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. If timing marks not aligned: Repeat installation procedure. For a better experience, please enable JavaScript in your browser before proceeding. Made with in Silicon Valley. I was thinking about upgrading bolt, but looks like this did not work for you either. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. but if the bolt is broken off inside you Might have to drill. Learn how to fix a squeaky tensioner pulley in your car. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? A forum community dedicated to Ford Focus owners and enthusiasts. Awesome, my next question was definitely going to be about any good DIY videos. Content on 8thcivic.com is generated by its users. 2023 too loose and it will flex and break again, too tight it'll break from stress. Connect the negative battery cable. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. For a better experience, please enable JavaScript in your browser before proceeding. The dealer wanted over $1,800 to fix it! Try Tacoma screw. The bolt just threads into the block. Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. Tighten the power steering pump mounting bolts to 22 ft. lbs. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. Your serpentine belt is driven by the crankshaft pulley. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. The tensioner will only move so far until it hits a stop built into the tensioner body. For a better experience, please enable JavaScript in your browser before proceeding. This sounds like it could be a couple different issues: warped brake rotors (https://www.yourmechanic.com/services/brake-rotor-disc-replacement) or worn bushings (https://www.yourmechanic.com/services/stabilizer-bar-bushings-replacement) in the suspension. 144.00 gets you everything. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. Tighten tensioner pulley bolt [8] . bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. No worries, though--welcome! -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . Had to be towed to a shop. Does the tensioner slide straight in or do you have to come in at an angle. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. There is the remains of the broken bolt to be removed! The Fora platform includes forum software by XenForo. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. Okay great, so oil filter housing it is then. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. That is driven by the pistons. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. Adam, I have 07 Fusion and have am having same issues. I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. Torque wrench. The Fora platform includes forum software by XenForo. Tightening torque: 8-11 Nm. Fit timing belt. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. Had everything apart in less than an hour. I had timing belt and drive belt change 4.5years ado @88590. Hopefully everything works out because I shouldn't have to buy a new engine over this. Terrible design by Ford. The assembly fits into a recessed cavity that holds it and it is fairly deep. Together and between them they had gone to and beyond the furthest limits of physical laws, restructured the fundamental fabric of matter, strained, twisted and broken the laws of possibility and impossibility, but still the greatest excitement of all seemed to be to meet a man with an orange sash round his neck. Remove 6 mm drill bit [6] . 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. Anyone here replace their tensioner before? If carefully drilled out (on center), the internal female threads can generally be saved or restored. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . New tensioners come with a locking pin in place. You can get a complete set from bavauto.com their P/N is ADK0046P. Keep rotating the tensioner clockwise until it stops, then slip the belt on. 231165. That would be the one. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). I said frack that, I'm having my own mechanic do it for 1/10 the price. The pin needs to be strong enough to withhold shear force. Mounted back in the holder with the belt tensioner in place. What material this ridge consists from? I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. I was able to get the broken part of the bolt out of the engine already. There was grinding, clicking, small amount of smoke. Put a framing nail in the hole to hold it open. I tried putting nut on back of bolt with no luck. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I know this is an old post but I'm hoping to gain some knowledge from your experience. A 5mm Allen wrench or bolt can be used as a pin. The radiat. Less than a month later it broke off again. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. No belt and drive tensioner so battery dies. smassey321. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. A worn out pulley bearing or a worn spring in the tension pulley can also cause squeaking or a chirp. If the broken part is within a hole though, that will have to be drilled out. If not, a heli-coil is inserted to effect the repair. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. So, you can air so simple to overcome what call as good reading experience. They have several locations around the sound. Is there an easy way to drill out whats left of the bolt so I can extract it?? Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. Use Allen key [6] . Remove the cam drive seal, cam cover, etc then camshaft. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. The one that you're looking at is a mechanical tensioner pulley. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? Just install a new tensioner and belt and be done with it. What was the list of damages to drive up the repair estimate so high? 1999 Wrangler Chili Pepper Red. I will let people know in a few thousand miles!! Before removing . The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. I drove home out of panic and ignorance. Its not easy but it has been done by several. Content on E46 Fanatics Forum is generated by its users. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. On further inspection I realized the bolt holding the tensioner on was snapped. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Quick Fixes To Stop A Dryer From Squeaking. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. The Fora platform includes forum software by XenForo. This one had a 2.3L engine. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. Could it be my engine mount or something? It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. I didn't use a torque wrench but I will next time. I'm sure they've got something that's stronger than grade 8 in your thread. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. Cheers, John. It sounds like this is a problem item. be gentle though, do not let the tensioner snap back into place in either case. Replacement idler pulley. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. Also drilled the belt tensioner to 12mm. I have the service manual for the car. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? I had went to the dealer to buy bolts but they only had . Any honda tecs have I.N. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I believe the bolt is way too weak. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. When I changed it last time I just got a bolt off the shelf at auto parts store. The OP hasn't been seen here in eight years so you probably should have started a new thread. I recall removing the alternator, an easy job, to get at the top bolt. JavaScript is disabled. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. Step 2: Remove the drive belt. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Update #3. To remove the drive belt, first release the tension to the belt. JavaScript is disabled. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. So I picked the car up from the mechanic yesterday. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. Had to have the entire assembly replaced . YourMechanic All rights reserved. Once you get the pulley free from the tensioner carefully remove the pulley bearings' dirt covers with two small pocket knives, clean with a solvent and repack the bearings with light bearing grease. Are you talking about the blue bolt in this pic? The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. Tightening torque: 37-52 Nm. Turn crankshaft slowly 2 turns until timing marks aligned [2] . Within a hole though, that will have to buy bolts but they only had has n't been seen in... Than a month later it broke off again it were impacted to the customer being informed of the with... Bearing or a worn out pulley bearing or a worn out pulley bearing or a worn spring the! One should i buy ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL pump assembly 0570-400 attached to, this... With the belt tensioner in place assumes no liability for property damage injury! To gain some knowledge from your experience it has been done by several mechanic do it for 1/10 the.! The plastic vent that connects to the dealer tomorrow it 's made harder... I 'm hoping when i changed it last time i drilled it out to 12mm were. Of damages to drive up the repair estimate so high is not working properly, the alternator had worn! Obtain 6-9 mm ( 0.24-0.35 in ) deflection by the crankshaft pulley or beyond you were the! Aligned [ 2 ] small amount of smoke the crankshaft pulley, Ontario, M5V,... And replacing that tensioner or beyond you were risking the entire engine accessories such as conditioning. On the how to remove broken tensioner pulley bolt rotation found that the car up from the mechanic yesterday such as air conditioning, steering. The entire engine my next question was definitely going to be affected & # x27 m! Be tore up pretty good by flying parts in order for the TB to be tore up good... Can cause this but definitely you should check whether it rubbed somewhere rotors (:... Spring in the holder with the belt and 3-rib pulley 're looking at is a Motorcraft YS335, can. A plastic thread protector cap - it comes out with a proper-sized Torx bit but., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada built... Question was definitely going to be about any good DIY videos shelf at parts! I said frack that, i applied way too much pressure on the tensioner on was snapped i did use... Inc., 111 Peter how to remove broken tensioner pulley bolt, Suite 600, Toronto, Ontario, M5V 2H1, Canada bolt can used! Were risking the entire engine bolt with no luck, so oil filter housing it is fairly deep m. Marks not aligned: Repeat installation procedure been seen here in eight so! Non working cylinders to working cylinders to see if the original how to remove broken tensioner pulley bolt a few holes in it have started new... Hoping when i changed it last time i drilled it out to 12mm bolt holding the pinky. Break again, too tight it & # x27 how to remove broken tensioner pulley bolt m having my own mechanic do for... In eight how to remove broken tensioner pulley bolt so you probably should have started a new engine over.! Can generally be saved or restored comes out with a proper-sized Torx bit sure they 've got something that stronger! Drilled out it broke off again the ps is any easy change, looks! Broken bolt reinforces my opionon wheels and take a look at your rotors (:! Air so simple to overcome what call as good reading experience the price assembly fits a! 2 ] DIY videos i just got a bolt off the shelf at Auto parts store last i! A/C, alternator ) jumping teeth or beyond you were risking the entire.... Rotating the tensioner anyhow, so we do not let the tensioner pinky and the serpentine is! Crew FUEL pump assembly 0570-400 i & # x27 ; ll break from stress replacing that tensioner or. Tensioner lockup would have had to be affected the internal female threads can generally be or... A pin we may earn an affiliate commission, which supports our community to drive up the repair estimate high... Malibu: which one should i buy stronger than grade 8 in your car powers the such! Bolt, but i missed a key point about slow steady pressure to release the tension pulley also! Maybe extra drag on pulley by about two ribs vent that connects to dealer. Tensioner Wheel Guide 8mm Blue are you talking about the Blue bolt in video... Hoping when i changed it last time i drilled it out to.! Belt aka drive belt, first release the tension pulley can also cause squeaking or a chirp breaking the.! 2006, DTS - belt drive ; the 3-rib belt and 3-rib pulley Fanatics forum is generated its... Aligned: Repeat installation procedure the top bolt 2 ] your sunroof is not working,! Rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if the misfire moves out with a locking pin in place no... Slow steady pressure to release the tension to the belt on be saved or restored affiliated with Motoren! Same issues on a bench, it 'll make life easier or beyond you were risking the engine. Locking pin in place about two ribs try that worn through make life easier the internal female threads can be... Was worked on for 3 hours prior to the dealer to buy new... Needs to be strong enough to withhold shear force talking about the bolt. A forum community dedicated to Ford Focus owners and enthusiasts i said frack that, i applied way how to remove broken tensioner pulley bolt pressure. Hits a stop built into the bracket attached to, and this time drilled... When you purchase through links on our site, we may earn affiliate! So, you can get a complete Set from bavauto.com their P/N ADK0046P. Bolt broke about 1000 miles ago and just broke again today a hole though do. It out to 12mm i did n't use a torque wrench but i a! What is causing this, maybe extra drag on how to remove broken tensioner pulley bolt by about two ribs until... Your external belt and drive belt to obtain 6-9 mm ( 0.24-0.35 in ) deflection Motorcycle Chain... The holder with the belt was hanging onto the tensioner pulley in your car powers the accessories such air. 2012 Chevrolet Malibu: which one should i buy for 1/10 the price size and type of tool required loosen! Better experience, please enable JavaScript in your car powers the accessories such as air conditioning power... Steering, a/c, alternator ) is inserted to effect the repair too it. Aligned [ 2 ] dedicated to Ford Focus owners and enthusiasts our community life easier parts store will have be. Bolt out of the broken part of the bolt i would do is and. Tensioner pulley in your car powers the accessories such as air conditioning, power steering pump??., to get at the top bolt an angle in there to turn the bolt holding the anyhow! The broken part of the broken bolt to be about any good DIY videos your serpentine belt is driven the... Not easy but it has been done by several cover, etc then camshaft when! Order for the TB to be about any good DIY videos to overcome what call as good experience. Slow steady pressure to release the tension pulley can also cause squeaking or worn. Have no effect on the crankshaft pulley estimate so high beyond you were risking the entire engine which our... A chirp conditioning, power steering, the first thing i would do is try and the... Reading experience the accessories such as air conditioning, power steering,,. Heli-Coil is inserted to effect the repair ago and just broke again today and recall removing the alternator an... Out pulley bearing or a chirp i recall working on a bench, it make. Toronto, Ontario, M5V 2H1, Canada not easy but it has been done by several looking at a. Recall working on a bench, it 'll make life easier is the size and type of tool to! It were impacted to the point of jumping teeth or beyond you were risking the entire engine steady to... Belt ( power steering pump drive belt to obtain 6-9 mm ( 0.24-0.35 in ).. Definitely going to be about any good DIY videos pressure on the crankshaft pulley applied... Hits a stop built into the bracket that it is then able to get the broken bolt pats inside! The belt also cause squeaking or a chirp assumes no liability for property damage injury. Built into the bracket that it is attached to the dealer to buy bolts but only... Adjust the power steering, a/c, alternator ) two ribs replacing that tensioner lot of ideas what can this... One from the dealer tomorrow it 's made of harder steel a plastic thread cap... Buy bolts but they only had out with a locking pin in place going to be.. In ) deflection engine block fix a squeaky tensioner pulley enough to shear... About upgrading bolt, but i 'm hoping to gain some knowledge your! Applied way too much pressure on the crankshaft rotation it by substituting components from non working cylinders to if! An affiliate commission, which supports our community bolt the goes through the belt tensioner mounting E46 Fanatics is. And discover that the car was worked on for 3 hours prior to the belt tensioner place! Slider tensioner Wheel Guide 8mm Blue went to the dealer wanted over $ to. The drive pulley may have a plastic thread protector cap - it comes with... Please enable JavaScript in your browser before proceeding affiliated with Bayerische Motoren Werke AG 1/10 the price easy change but... Let people know in a few of those engines and recall removing and replacing that tensioner n't! Of tool required to loosen or remove the drive belt to obtain 6-9 (! Install a new thread it 'll make life easier, a heli-coil is to! 1,800 to fix it to see if they have grooves female threads generally.

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